Plant 14 placed an order on Tuesday: six line items, standard SKUs. The account had been ordering through the plant for three years.
The order priced off the matrix, six points above contract pricing. The CSR who usually caught the plant-level exception was on PTO. The order released through standard workflow, shipped, was invoiced Friday, and entered the customer’s normal AP cycle.
Two weeks after the invoice, before remittance cleared, the customer’s national procurement team ran a variance check: same SKUs, same freight, six points higher to Plant 14 than to Plant 8.
The customer called the rep, the rep escalated to the CRO, and AR opened the dispute against the invoice.
The CRO opened the account: plants 1 to 9 on the 2019 contract; plants 10 to 18 not. The dispute log showed twelve disputes from this customer in two years, each resolved the same way: a credit memo for the price difference. The current invoice was moving toward the same settlement.
What the dispute log did not show: the 2019 contract priced the relationship at 22% gross margin. Realized margin across the eighteen plants today runs at 14.3%.
The customer’s order pattern had shifted from monthly consolidated buys to weekly orders averaging 30% smaller. Freight to the southeast plants moved through a 3PL the original cost-to-serve did not model. Twelve SKUs were being kitted to customer specification without an upcharge, and service touches per order had doubled.
The contract was still the contract on file, but the account no longer behaved like the account priced in 2019.
The gap was $1.1M annually on this customer, and widening.
The CRO settled the dispute the same way as the prior twelve, and put thirty minutes on the calendar with the master data team for Tuesday. The meeting got pushed for ERP integration work. It was rescheduled.
Six other accounts on the books would show the same shape. This one is the second-largest.